Preliminary information, illustration of transmission, power flow diagram, specifications, adjusting work, checking transmission, oil flow chart, removing bearing shells, bearings etc. Zf 6hp19 6hp28 transmission failures due to bad valve. It should be noted that this model is extremely critical to oil starvation. Zf 5hp19 transmission repair manual pdf online download. Early forms of this transmission were first introduced in 1980 and it was produced through to 2003. We offer a resulting pdf file created in test scenario mode at the end of the. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission.
Zf 5hp19fla automatic transmission spare parts catalog. Zf 5hp19 user guide zf 5hp19 user guide teana j31 manual, houghton mifflin spanish workbook answers, caterpillar 950 wheel loader service manual, ent study guide. Zf 5hp19 valve body removal removal of the valve body from a zf 5hp19 automatic transmission. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. These transmissions appear to have a high amount of failures due to valve body failures. Zf 5hp19 automatic transmission spare parts catalog. The temperature must be between 30 50 degrees celsius.
Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary. All disassembly and reassembly work should be carried out in the order described. Zf 5hp19fl automatic transmission spare parts catalog 5hp19fl technical information 5hp19fl general differential oil filling procedure adding oil to 5hp19fl differential. For a list of technical literature available from zf or for answers to frequently asked questions about zf transmissions visit us at. Use the link above to browse parts not shown in the diagram. Tech resources transmission remanufactured valve bodies article zf identification guides remanufactured valve bodies. Refer to figure 106 for upper valve body exploded view and identification of valves. For all other 5hp19 transmission specification numbers, please contact your preferred zf passenger car transmission distributor for more in formation about available spare parts and kits. Oil is added to the cold differential, approximately 68. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. There should be 5 documents related to rebuilding the transmission in this.
Refer to figure 108 for lower rear valve body exploded view and identification of valves. Make sure you are using the latest design for your application. Zf 5hp24a automatic transmission spare parts catalog. Zf 5hp19 fla transmission repair manual pdf online download. Allow time for excess oil to drip then install differential fill plug pos. These units are notorious for several complaints, the most common being. Zf 5hp19 1060 000 kits overhaul 2 02 01 gaskets ni pan 2 25 01 ni valve body to plate 2 25 02 rubber components 10 pump to stator support flange o 2 16 01 11 stator support flange to case o 157 16 03 12 c clutch piston outer o ring 7 16 05 c clutch piston inner o ring 208 16 04. Zf5hp24 parts zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Transmission repair manuals zf 5hp19 rebuild instructions.
E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i so ive had to rebuild my transmission. Click on a part number to view part variations, pricing, and availability. Sonnax transmission parts for zf zf5hp19 applications. This is what makes a revmax zf 5hp19 valve body superior to the rest. This repair guide includes instructions for repair and maintenance, special instructions, diagrams for zf transmission 5hp19. Refer to figure 107 for lower front valve body exploded view and identification of valves. E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i. The overall seal heights on these vary depending on application. This is a completely rebuilt valve body for the zf 6hp series of transmissions. Durable machinery for quality valve body rebuilding manufactured in the uk by.
Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Zf 5hp19fla automatic transmission spare parts catalog table of contents 5hp19fla transmission overview north american applications. This transmission is manufactured in germany by zf and carries the bmw. Pdf online zf 5hp19 fla transmission repair manual. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Count on genuine zf products to fit right the first time.
Repairs to this transmission must be carried out by persons trained by zf getriebe gmbh. Continue to add oil until a continual dribble is seen to run out of the level orifice. Zf 5hp18 automatic transmission spare parts catalog. Spare parts each transmission is divided into groups e. Please, have the position number and model number prepared when you call. Torque converter repair zf 6hp26 at 2 friction plates 95. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Like most of automatic gearboxes from german company zf model 5hp19 differs by durability and increased reliability. This repair manual is presented in pdf format, includes 2 pages. Refer to figure 99 for manual shift lever operation, and failsafe operation.
Volkswagen and audi cars use a 6 speed transmission on many newer models. Introduction bmw, audi, porsche 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. Contact zf for the most updated part number for example. Zf suggests this be replaced on every valve body rr. Mechatronic and valve body are only available as complete servicemechatronic. Zf 5hp19 fla transmission repair manual pdf free online. This manual covers the procedure for repairing the complete transmission. Zf 5hp19 transmission repair manual pdf free online. Refer to figure 112 for channel plate screen location on the upper. Zf passenger car transmission distributor for more information about available spare parts and kits. Zf 5hp18 automatic transmission spare parts catalog table of contents 5hp18 transmission overview north american applications. Zf 5hp19fl automatic transmission spare parts catalog.
Two planetary gear sets, one ravingneaux gear set and one standard. Manufacturer pulse generator bolts years part number. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. The zf 5hp19 series is an electronically controlled, five speed automatic transmission with a lockup clutch type torque converter. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Zf5hp19 valve body identification guide valve body xpress. Ii preliminary information this manual covers the procedure for repairing the complete transmission. Zf 5hp24 automatic transmission spare parts catalog. Repair manual is a system of assistance in the serve and repair of zf equipment, which allows to detect and resolve problems arising and uncertainties.
Spring installs into the case, followed by the thermal. Contains new pressure regulator valve and assembly parts. Defective solenoids or oil leak from gasket are able in a substantial way to reduce the pressure in the network that in its turn leads to problems with lubricant and transmission overheating. Zf 5hp19 fl fla oem rebuilt, updated valve body revmax. Zf5hp19 teardown in this video, i teardown a 5hp19 out of a bmw 3 series, this car. One type plate is located on the main housing of transmission. Take this basic scenario of the sample page from zf 5hp19 valve body diagram, and see if you can tell whats wrong from it. This upgrade kit works perfectly, i save a lot of money.
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